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Mitsubishi Electric FX5U controller for Machine PLC Panels.
The Mitsubishi programmable logic controller FX5U . connect up to 8 ethernet device on an ethernet port. 2 analog inputs devices ,1 analog output device . its versatile for machine tool and process control projects. Fx5U can be programmed in ladder logic to communicate to several communication protocols like Modbus ,TCPIP . It can act as a RTU unit for telemetry data communications. User defined function blocks can be created. It can communicate to scada systems. Motion card for precise position servo control
It has a built in SD card built to store the program or log the machine data.
IQR controller ,improve productivity of process plants .
Suitable for process plants . benefit from Mitsubsihi electric IQR PLC life cycle . HART communication , tool path generation using G code .Finest PID control controlling even 3 level of cascaded loops.
- Turn process control challenges into opportunities. A standalone system or networked applications, mitsubishi electric controllers will deliver outstanding performance .
- fully compatibility with the Internet of Things (IoT).
- as a edge computing or MES device for ERP communications.
- for power plants.
- retrofit in existing process plants .
user-friendly programming complete control over your systems.its easy to troubleshoot systems .Now optimize your operations for maximum efficiency. reduce downtime, and enhance overall productivity.
162 projects of Scada applications successfully Completed
use scada for Alarm monitoring , data logging & reporting.
Scada software helps in data monitoring , collection & analysis . with built in database
- Critical parameters are at glance
- Process Alarms are always visible
- User Management
- Process Trends
- Energy Monitoring
- Reports
- Calender Timed events
- Remote Maintenance
- Windows 11 compatible
- Money savings
- Human voice alarms
- Globally proven Product
Supervisory Control and Data Acquisition , FAQ?
Scada is a software to collect data from industrial plant .
scada can be customised screen navigation .trends to improve customer experience .
it’s full form is supervisory control and data acquisition .
PLCS and SCADA both are used in industrial automation tools .PLCS Programmable Logic Controller are a piece of hardware .Supervisory Control and Data Acquisition is scada is a software running on a computer system .
Yes SCADA can easily replace paperless data logger .
The price varies on number of tags in most cases . price also varies with opted software modules.
no Internet is not must to operate the SCADA .however for web server or web clients internet would be required .
SCADA can be used in automation of infrastructure process control and control application. it can be used also in utility management like boiler ,chiller ,furnace to process automation , formaldehyde plant. in simple understanding it would get the data from PLC panels running any applications.
yes scada software can be connected to several desktop computers connected over intranet or internet.
All sensors analog or digital signals connected to PLC panels can be connected to SCADA .
Example includes pressure ,temperature ,vibration ,PH level flow or electrical signal parameters like voltage current power factor ,water parameters like density ,PH can be connected to the SCADA software through PLC panels.
All the critical plant parameters ,information related to electric motors running time ,tripping ,breaker tripping ,plant performance and its efficiency ,production can be stored in SCADA software .the information about various electrical ,process parameters can be stored in the database.
MQTT is the protocol for IIOT communication and SCADA does has MQTT as one of protocols
its a software system which is a program running on pc and is connected to controller. scada engineering is done to monitor and analyse the plant data
Its preferred to use a workstation PC.
PC with good SSD speed is preferred. faster PC means better or faster brain of software. especially its needed when more of analog signals are used .
Scada is used in control engineering ,alarm logging .it can log the real time data in data base ,show the real time and historic trends of the data . it can show real time data on the PLANT P& I diagram . it helps to create condition based alarming or time based alarming. it can show the status of pump motors by changing the colour of motor graphic on screen .
It can hold the plant data in database which can be used to improve the plant performance by expert process engineers
Its a good tool in troubleshooting the plant performance.
scada has different level of user password to protect the data from unwanted edits or accidental data tempering
No usually scada software sells with perpetual licence.
yes it can be connected to enterprise resource planning software like SAP Oracle .these software can poll the scada databse and filter the information .
Yes IT infrastructure play a vital role usually we prefer to use HP Z series workstation .
It depends on the cost of products being manufactured in the automation plant . Many times saving in resources can increase profits which are many multiples price of scada
yes we have used SCADA in smartcity of Faridabad . capturing Water distribution data through the city of faridabad .monitoring of electric motors running hours ,and many other signal from the remote locations . to present the information about water usage ,water wasted etc in the city of Faridabad.
Xarrow scada in our experience of industrial automation has one of the fastest onboarding & simplified HMI like interface . sms gateway integration data communication includes standard protocols & proprietary protocols . featuring voice alarms which play a audio alarm message in local language resulting in faster response.
Historic Trend with Minimum, maximum & average values are displayed at a glance. it starts almost at the price point of a good hmi .
The size of the xarrow SCADA is about 60MB only .it does not require ,expensive PC with Graphic cards or .NET platform etc.
SCADA software can also run as a redundant software . where the data is being captured by two or more systems in realtime .
mitsubishi electric has been on the forefront of automation projects using PLC,HMI,SERVO . it has full grown SCADA software users in water ,power ,automotive clients , data centers and redundant scada . Genesis 64
Programmable logic controller ,FAQ?
- What does the PLC word stands for , it stands for programmable logic controller.
- How many companies make PLC ?it is a Industrial control Equipment made by over 50 companies popular ones are Siemens ,Mitsubishi,Schenider Rockwell ,Hitachi,Fuji, Omron , ABB etc.
- Does PLC logic incorporates the Ladder logic ? still by and large majority of PLC programs are done in ladder logic however other programming languages are also widely popluar like Structured text ,FBD IEC 61131
- Does Programmable logic controller panels also use Relays ? yes relays are often used to isolate the PLC output from heavy current carrying elements,how ever interlocks of the devices are not made using relays.
- how many kind of programmable logic controllers are there ? small one is referred as Brick type unit where the CPU,Power supply & i/os are intigrated in a single unit ,other controller is referred as RACK type where backplane supports powersupply ,CPU and different cards for inputs ,outputs & special function cards,usually is about 3 times expensivve then the brick type.
- Where is programmable logic controllers are being used ? its used in manufactruing plants where machine or process sequence control and safety is important to product quality ,safety & cost saving
- What is the PLC Cost ? it’s price starts from about 10,000 INR to about 500,000/- and more depending on the configuration.
- Is Programmable logic controller and SCADA same? both systems are used in industrial automation but both are not same,it is more of Control device & scada is more of monitoring software..
- Is programmable logic controller expensive ? In fact plc systems saves lot of time and resources thus increasing profits
- Can programmable logic controller communicate Industrial Data to ERP .Yes it can establish data communications between industrial devices & ERP software.
- Does it needs to be used inside of the panel? yes even though its a industrial device but still it need to be protected from moisture ,Dust etc
- where PLC are used ? PLC are used in the PLC panels .
- are redundant PLC there? yes redundancy in PLC can be planned for various levels like for powerspully redundancy or CPU redundancy next level is digital and analog signal redundancy
When & Where to Start the Automation journey?
to boost your plant productivity .There are many processes in the plant which are being run in manual, semi automatic and automatic ways .
however the scope to improve productivity is often neglected with fear of making huge investments in automations systems, to realize the scope visit Automation scope. for further interactive ideas you can also explore on internet
when electrical energy cost of your manufacturing plant is out of proption to the infrastructure & is going higher Month on month & disturbing the sustainability of your manufacturing plant.Technologies needs to be well embeded in to the plant to make the powersupply quality excellent and cost optimum.
Digital revolution in the Electrical energy ,deploying various industry standard protocols to establist device to device communications and monitor the health of long running equipments.degrading health like of Capacitiors or insulators can make the devices smart.
when unskilled workfoce can lead to risk to the equipment and risk to the workforce needs to be dealt with.Smartphone is the hands of workforce can be used as a personal user interface to manage the alarms, training .The bluetooth in the phone can be used to establish device to device communications.
Eneterprise software like oracle , SAP,Microsoft and others can be connected to indusrtrial networks and Technology like machine learning artifical intelligence can be leaveraged for every day use.
Automation of the machine and process allows you to plan for the preventive maintenace looking into usage data of the machine and various equipments life cycle.User interface can be designed to highlight the preventeive maintenance of upcoming schedule
when data from various equipments like boiler chillers or production equipments needs to be monitored for the wastage.these devices can be connected using IOT where in Industry 4.0 can be implemented with easy to use user interface to pinpoint the inefficiency at the glance.
Manufacturing plantwise data aquisition is becoming the reality
You can aim to meet standards of international society of automation for various automation systems like Alarm philosphy,Standards for Process safety