PLC PANELS FOR MACHINEs AND PROCESS PLANTS
Formaldehyde Plant Panel
this Panel does following operations
- Controls all Pump motors ON/OFF/Alarms
- Control All VFD for blowers ,Pumps,cooling tower Fans etc
- Control the Process PID for variour Flow loops controls
- Control the levels of evaportator,Stem seprator,Mixing tank & absorption columns
- Possibility to run designated pumps on VFD or On DOL
- SCADA intigration of RO plant ,Energy meter
- Pressure monitoring of all the plant points 21
- Temperature monitoring of various points 23 point
Mitsubishi PLC panel for Power press control
This Panel does following operations
- Main motor star delta operations
- Shut height adjustment
- Two hand operations
- Foot switch operations
- Top stop functions
- Pneumatic pressure interlock
- many other safety interlocks like Light curtains
“30 Years of Expertise in PLC Control Panels for Machine Tools to process plants likeFormaldehyde Plant “
Our extensive experience spans three decades, during which we have honed our skills in designing, fabricating, and assembling top-quality PLC control panels. Our expertise extends across diverse industries, allowing us to cater to a wide array of applications. From simple machine tools to complex cut-to-length machines, we have successfully delivered tailor-made control panels that optimize performance and precision.
Our proficiency extends beyond manufacturing processes to automotive production lines, where we have implemented highly efficient Andon systems. These systems ensure seamless communication and real-time monitoring, contributing to improved productivity and fault detection in automotive assembly.
Moreover, our capabilities extend to intricate formaldehyde plant controls. By leveraging our comprehensive knowledge, we design and construct control panels that uphold the rigorous demands of this industry, ensuring optimal performance, safety, and compliance.
With our three-decade track record, we have garnered invaluable expertise, allowing us to provide unparalleled solutions to meet the unique requirements of each client. Our commitment to excellence, precision, and reliability makes us the ideal partner for all your PLC control panel needs.
Mitsubishi Vfd of 132kw installed in panel for compressor motor control with star delta bypass at Mahindra
Importance of Reliable PLC panels
PLC (Programmable Logic Controller) panels are an essential component in factory and process automation systems. They play a vital role in monitoring, controlling, and coordinating various processes and equipment within an industrial environment. Here are some reasons why PLC panels are crucial:
1. Control and Automation: PLC panels serve as the central control hub for automating and controlling machinery, equipment, and processes in a factory. They receive input signals from sensors and other devices, process the information based on programmed logic, and generate output signals to actuate actuators and devices. PLC panels enable precise and reliable control of complex automation sequences, ensuring consistent and efficient operation.
2. Process Monitoring and Visualization: PLC panels provide real-time monitoring and visualization of processes. They display critical information such as production rates, temperature, pressure, and other variables through human-machine interface (HMI) screens. Operators can easily monitor the status of machines and processes, make adjustments, and respond to alarms or anomalies promptly.
3. Sequence and Logic Control: PLC panels excel in executing programmed logic and sequential control. They can manage complex processes by defining logical relationships, conditions, and sequences of operations. PLC panels enable the automation of tasks that involve multiple devices, sensors, and actuators, ensuring accurate and synchronized operation.
4. Data Acquisition and Processing: PLC panels facilitate data acquisition from various sensors and devices. They can collect data on process variables, equipment status, and production metrics. PLCs can also process this data in real-time, perform calculations, implement control algorithms, and generate reports. The acquired data helps in process optimization, predictive maintenance, and decision-making.
5. Communication and Integration: PLC panels support communication protocols that allow seamless integration with other automation systems, devices, and networks. They can exchange data with supervisory control and data acquisition (SCADA) systems, manufacturing execution systems (MES), enterprise resource planning (ERP) software, and other control devices. PLC panels enable centralized control and coordination of different automation components and systems.
6. Fault Detection and Safety: PLC panels provide advanced diagnostic and fault detection capabilities. They can monitor system parameters, detect anomalies, and trigger alarms or shutdown procedures in case of safety hazards or equipment malfunctions. PLC panels contribute to enhancing operational safety and reducing the risk of accidents in industrial environments.
7. Flexibility and Scalability: PLC panels offer flexibility in programming and configuration, allowing customization to meet specific application requirements. They can be easily expanded or modified to accommodate changes in the production process or equipment upgrades. PLC panels enable scalability, making them suitable for small-scale to large-scale automation systems.
PLC panels are a critical component in factory and process automation, enabling efficient, reliable, and intelligent control of industrial processes. Their ability to monitor, control, and integrate various components and systems contributes to improved productivity, quality, safety, and overall operational efficiency in manufacturing environments.