plcscadaforall

monitoring chiller and boiler using sensors, PLC & SCADA.

Samsung
Samsung Electronics Noida Plant

boiler & chiller operations monitoring in SCADA

scada boiler

A steam boiler plays a vital role in the manufacturing plants of white goods. The steam at constant temperature and pressure is used in semiconductor fabrication and sterilization. It’s also used in many sanitation and cleaning processes. To increase productivity, the metered water is fed. The fan motor is monitored, and the steam pressure and flow are measured using a flowmeter. PNG consumption is also monitored using a flowmeter. The steam produced is logged using a flowmeter, connected to the analog input of the PLC


PNG flowmeter to measure and monitor the fuel consumption

png flowmeter_internet of things

PNG fuel was measured using an Endress and Hauser flowmeter.

The fuel consumption to the boilers was monitored and logged on the SCADA through PLC analog inputs

The flow rate of PNG and the totalizer value were logged in the SCADA as a result of PNG consumption against the steam produced.


Chiller performance is being monitored using temperature and pressure sensors.

chiller

Chiller monitoring through temperature and pressure for the inward and outward water lines. Thermocouples and pressure transmitters are connected to the PLC via analog inputs. All the sensors were wired using shielded cables.


PLC panels to connect the field sensor, flowmeters, and data to SCADA

plc panels

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