Condition-Based Maintenance using PLC & SCADA
44 pressure, 42 current,48 temperature transmitters from Radix, and 28 vibration sensors attached to a 10-remote Mitsubishi network of PLC panels, to monitor in real-time against preset values.
system works to avoid breakdown maintenance as predictive maintenance makes it possible.
plant-wide monitoring of operations on a single screen of scada
All the status of the plant, including the main conveyor, transmission line, and paint shop, is brought on a single screen of SCADA.
Any abnormality in the plant would be shown on the SCADA screen.TV is placed in the maintenance department.Predictive maintenance is possible.
plant-wide PLC & sensors network for condition monitoring.
Mitsubishi PLC is used in the plant-wide 10 locations. They capture the digital and field instrument readings continuously. All the PLCs are connected using an Ethernet cable. The main PLC used is the Q series PLC, and the remote nodes are L series PLCs.
All PLCs have analog inputs to monitor Current, Temperature, pressure & vibrations.
Mitsubishi Iconics SCADA ,PC & Monitor the complete environment for CBM
43″ TV used as a monitor to view the plant wide operations on the big screen. TV connected to a workstation PC running Genesys64 .HP z4 series workstation with 16GB ram used to run scada
Networking of PLC panels
10 PLC panels used through out the plant in network. all senors signals connected to analog inputs. Q series PLC had two modbus card and a ethernet based card .L series PLC used 9 no.s in remote plc panels. mitsubishi iconics Scada communicates to all the network connected plc.
